Before going straight to the explanation of the cheese elaboration process, it is necessary to clarify that we speak about a global generic process because all the cheeses aren’t made all the same.
What is cheese and how is it made? Cheese is a fresh or mature product obtained by curdling and parting of all of these components: milk, cream, totally or partially skimmed milk, butter serum. Cheese Elaboration process Reception and pre-treatment of milk When receiving the milk, it is necessary to eliminate all solid impurities that could come from the breeding stock. Once it is purified, the milk homogenizes if we want to give it a special fat content. In order to do that, we use a machine that separates the fat. In the case we don’t use the homogenization process, we speak of whole milk. Later, if the milk hasn’t been through the making process at this moment, we cool it at 3 to 4 degrees (optimal temperature for preservation). Thermal treatment of the milk Before starting the elaboration, with freshly received or refrigerated milk, we need to heat it up from 70 to 80ºC during 15 to 40 seconds. This process is called pasteurization. The aim of this treatment is to eliminate all pathogenic germs from the milk. Raw milk cheese is exquisite and can be consumed without any problem if it has more than 60 days maturation or if the milk comes from a very clean farm. It is important to stretch out that before milk was not heated because pasteurization did not exist. | | Ventajas | Pasteurized milk | We eliminate all the pathogenic microorganisms which minimizes the risk for the cheese to be dangerous for health if it has less than 60 days maturation. | Raw milk | Because the cheese has not been heated, the « good » microorganisms are still present in order to obtain an intense and tasty cheese. |
Tank filling and leaven addition Once we have treated milk or not, we pour it in a tank and heat it up to 25-30ºC and then add lactic bacteria, leaven and mildew which role is to bring aroma and taste throughout the maturation process. Curdling Then we add rennet (extract obtained from the cow’s stomach curds or from plants) and it is from there that the milk transforms itself because the casein (the protein most present in milk) is curdled at 30-32ºC, including a good part of fat and other components. The other form of curdling is done through the acidification of milk because if we leave the milk to room temperature, its acidity will rise little by little until obtaining curd milk. Thanks to this technique, we can make Cottage cheese. Cutting When the curdling is over, we have a great mass of milk. The latter is cut with blades, the aim being to cut the milky mass: depending if we need big or small grains for the cheese we want to make. Generally, a more humid cheese is made by bigger grain that acts like a « sponge ». It is also during this process that we extract the whey. Heating Once the paste is cut and has liberated the whey, it is heated to 30-40ºC while it is shaken so the grains stay separated. When the grains are heated even more, whey is also liberated. Depending on what temperature we heat the paste; we obtain soft, semi-cooked and cooked paste. Pressing After the heating phase, we proceed to the molds filling (container that give the cheese its form and size).The molds can be submitted or not to an external pressing. Pressing helps getting out more whey and giving the cheese a more compact form. We then speak about pressed paste cheese or non pressed cheese. Salting Once the cheese is pressed, we need to salt tit. We can either do that on a dried cheese or put the salt directly in the mass with water. Maturation Maturation is the last phase of the elaboration and it can last from a few hours to a few months. During this phase, many aromas and tastes are bursting out. Maturation is done in very special places where the temperature and humidity are scheduled for each cheese. These cellars can also be natural ones (as for the Cabrales cheese or the Picon-Tresvijo). Throughout the maturation, the cheese looses progressively its humidity thanks to evaporation. This causes a reduction of its weight and a progressive growth of its dry matter content. This means that if for example we have a 1 kg of cheese the first day, it will be composed of 450 gr of fat and 450 of water. After maturation, this cheese will only weight 900 gr and its composition will be 450 gr of dry matter and 450 gr of water. Depending on its time maturation, we speak of fresh cheese, tend, semi dry, dry and mature cheese. |